Transcript
00:09In an industry that requires accuracy and dependability.
00:12The selection of the finest quality raw materials is essential.
00:17Our fully integrated manufacturing process ensures quality control.
00:22From beginning to end the core of a merrimack current transformer is made of the highest
00:28quality grain oriented electrical grade silicon steel that has been manufactured in the US.
00:33To Merrimack's exacting standards for the secondary winding.
00:37We use premium electrolytic refined electrical grade insulated copper magnet wire.
00:43The annealing process is performed in our custom built ovens designed by MEMC
00:49specifically for annealing instrument transformer.
00:52Cor the annealing process is critical to ensure the core will deliver optimum accuracy and
00:58minimum excitation loss throughout the process. Fully automated oven controllers provide real
01:04time monitoring of temperature atmosphere and cycle time.
01:09The edge bonding and core insulation process prevents moisture ingress and protects against
01:15ambient humidity penetration in even the most demanding applications.
01:20A two part epoxy edge seal is applied and all core surfaces are covered with a high density
01:25insulation material.
01:27The secondary magnet wire winding is performed on automated winding machines that ensure the
01:32windings are equally distributed around the core to provide a low leakage reactance design.
01:38The encapsulation process uses a state of the art urethane casting system to provide a rugged
01:43exterior finish that will perform well in harsh environments.
01:47Our attention to detail and quality assurance can be seen at each stage of production where
01:53operators constantly monitor the process, measure performance and verify and document
02:00results.
