00:05The 501 RCG combines the features of our market leading cable glam range with the plug and play

00:10benefits of a connector.

00:12The product consists of two halves, the 501 RCG entry which is hard wire to the equipment and

00:18the 501 RCG body which is used to terminate the cable.

00:22The 501 RCG entry highlighted is supplied with crim pins for end user termination onto

00:27conductors. The 501 RCG body consists of a center nut

00:32socket inserts applied with socket contacts, spigot armor,

00:36clamping ring, middle nut and back nut 501 RCG entry installation guide

00:45take the conductors which are to be hardwired into the equipment strip,

00:50five millimeters of the conductor slide pin contact over the exposed copper ensure that the

00:56insulation is tight to the contact with a maximum of one millimeter exposed copper.

01:01Use a crimping tool to crimp the contact to the conductor.

01:05It is important that a radial style four jaw, six jaw or Hexagon crimp tool is used ensuring

01:11consistent 360 degree collapsing of the crimped barrel.

01:17Noting the numbering of the pin positions which are molded into the entry component slide the

01:21conductors through the entry insert.

01:31The next step requires a pin insertion tool.

01:34This can be purchased from Hawke International as a separate item,

01:38use the pin insertion tool to push the contact into the insert until you hear the engagement

01:42click, repeat. For all positions, inspect the contacts to

01:47ensure they are straight if needed. Adjust with the insertion tool,

01:52slide supplied IP washer over the conductors and entry thread,

01:59wind the entry onto the equipment and tighten the conductors may now be wired into the

02:04equipment. The entry may be supplied with an energized cap

02:11in order to fit this component, firstly align and engage the key weights,

02:16screw the cap onto the entry until hand tight, using a tool to ensure the entry cannot turn,

02:22use a second tool to tighten.

02:24It is now permitted to energize the equipment

02:32501 RCG body installation guide, prepare the cable as detailed

02:38in the assembly instructions.

02:40Ensure the armor or braid is correctly cut and stripped dismantle the components of the 501

02:47RCG body. As shown the socket insert will come away from

02:51the spigot. When squeezed, slide, the back nut and metal

02:57nut onto the cable, confirm the orientation of the armor clamping ring is correctly orientated

03:03to suit the cable type. Then slide onto the cable slide,

03:09the spigot over the conductors and push the shoulder up to the exposed armor or braid slide,

03:14the clamping ring back up the cable and over the armor or braid as far as possible,

03:22slide the middle nut up the cable until it meets the armor clamping ring,

03:29pass the center nut over the conductors and hand tight into the middle nut.

03:43Grip the center up with a wrench using a second wrench, tighten an additional half to three

03:49quarters of a turn

03:56unscrew the middle nut, inspect the armour clamping ring confirming it is now clamped in

04:02place. If clamping is not satisfactory repeat,

04:06the process display the conductors

04:16note the numbering on the socket insert, feed the cable conductors through the correct slot

04:22in the socket insert, slide the socket insert down to the spigot until it clicks in place.

04:33Mark the cut length and the strip length on the cable conductors.

04:38Visual indicators are molded into the socket insert, cut the

04:45conductors to length strip the conductors to expose the correct amount of copper.

04:53The socket insert may be removed to assist this process.

04:59Take the first contact slide over the conductor and press into the slot.

05:03As shown, the contact will now be retained in the socket insert.

05:08Repeat for all positions.

05:11Take a moment to confirm the sockets are correctly seated,

05:15visually confirm all the contacts are concentric to the openings in the tip of the

05:20sucker insert visually confirm all the contacts are correctly rotated so that the grub screw is

05:26in the center of the slot.

05:30The product is supplied with a sachet of thread locker, apply a drop to each of the grub screws

05:36and tighten with a screwdriver

05:47loosely screw, the center nut onto the middle nut do not tighten.

05:54Confirmed that the metalwork can still spin around the cable and insert the 501 RCG may

06:00have been fitted with a metallic cap which allows the product to be energized.

06:04The system must be de energized before this cap is removed.

06:09Take the 501 RCG body and offer up to the entry.

06:13Ensure the key ways are aligned.

06:16Engage the body into the entry and hand tighten,

06:24grip the entry with a wrench and use a second wrench to tighten the center knot,

06:33hand tight in the middle melt

06:41grip. The sent up with a wrench, use a second wrench

06:45to apply a further quarter turn to the middle nut, tighten the back nut by hand until a seal

06:52is formed around the cable.

06:56Use a wrench to grip the middle nut.

07:00Use a second wrench to apply another full turn to the back knot.

07:04Use the middle nut tightening guide as an indication that the back nut is in the correct

07:08position. The installation of the 501 RCG is now complete.